Eastern Carolina Construction, Inc.

Concrete flatwork covers everything flat and horizontal: garage and shop slabs, patios, sidewalks, equipment pads and aprons. Most of what determines whether a slab lasts happens before the truck arrives. The subgrade is compacted, a gravel base of about four inches is placed and compacted, forms are set to grade with slope away from the building, and reinforcement, typically wire mesh or #3 or #4 rebar on chairs, is placed. Residential slabs are usually four inches thick and poured at 3,000 to 4,000 psi; anything that will see trucks or equipment goes to five or six inches. Control joints are cut at intervals of roughly two to three times the slab thickness in feet, so about every eight to twelve feet on a four-inch slab, because concrete will crack somewhere and joints tell it where. Concrete needs about seven days before foot traffic and twenty-eight to reach design strength.

Excavation contractors dig and move earth for foundations, basements, utilities, pools and site cuts. Most residential jobs run on a mini or mid-size excavator paired with a skid steer and a dump truck; larger cuts bring in a dozer or scraper. The price depends less on the size of the hole than on what is in the ground: clay, ledge rock, high groundwater and buried utilities all slow the machine down and change the hauling math. Before the bucket touches dirt the site needs an 811 utility locate, and any trench deeper than five feet needs a protective system under OSHA rules.

General excavation contractors handle the range of earthwork that does not fit neatly under one heading, and they are the right call when a property needs several of them at once: a driveway cut, a drainage fix, a pad for a shop, a trench for water to the barn and a pile of stumps hauled off. A typical outfit runs a mid-size excavator, a skid steer or compact track loader, and a dump truck or trailer, and prices by the hour with a minimum or by the job for anything with a defined scope. Because the work is varied, the estimate is only as good as the description of the site, and the most useful thing an owner can do is walk the contractor through everything on the list at once so the machine moves once and mobilization is paid once.

Grading is the shaping of ground to a designed elevation and slope. Rough grading moves the bulk of the earth to bring a site close to plan; finish grading dials in the last few inches so a pad is level and a yard sheds water. The number that matters is fall: building codes call for the ground to drop at least six inches in the first ten feet away from a foundation, and a lawn or gravel area needs roughly a two percent slope to drain. Crews do this with a dozer, a skid steer with a grading bar, or a motor grader on larger lots, checked against a laser or GPS grade stake rather than by eye.

Hauling contractors move bulk material to and from job sites: delivering gravel, sand, topsoil and fill, and removing excavated spoil, concrete and demolition debris. Pricing is built around truck size and cycle time. A tandem dump truck carries roughly 10 to 14 cubic yards, a tri-axle 15 to 18, and a belly dump or end dump trailer over 20; the driver's rate covers loading, travel, dumping and any wait time at either end. Distance to the pit or landfill is often the biggest variable, and tipping fees for debris are usually passed through separately. Contractors who also run a loader or excavator can load their own trucks, which matters when nothing on site is available to fill them.

Paving preparation is the earthwork under asphalt or concrete: cutting the subgrade to plan, undercutting and replacing soft spots, placing and compacting aggregate base in lifts, and proof rolling with a loaded truck to find anything that pumps before the paving crew shows up. Asphalt is only as good as what is under it, and most premature cracking and rutting traces back to a thin or poorly compacted base rather than the mix. Base thickness runs from about four to six inches of crushed stone under a residential driveway to eight to twelve inches or more under a commercial lot or a road, compacted to 95 percent or better of maximum density, with the surface held to within a fraction of an inch of grade so the asphalt lift is uniform. Prep contractors often also handle the curb subgrade, drainage structures and the connection to existing pavement.